Modular Oxygen Generator for Glass Blowing

OEM Modular Oxygen Generator for Glass Blowing Equipped with industrial lithium-based molecular sieves designed for high-temperature kiln operating conditions, the system achieves component separation through the differential adsorption rates of nitrogen and oxygen molecules in the air: under pressurized conditions, the molecular sieve selectively captures nitrogen molecules, while unadsorbed high-concentration oxygen-rich gas is directed outward to the glass furnace; upon reaching saturation, the corresponding module automatically depressurizes for desorption, with nitrogen being discharged together with exhaust gases, restoring the molecular sieve's adsorption capacity. Multiple adsorption modules are scheduled in shifts by an intelligent central control system, alternating cycles to complete the entire adsorption and regeneration process, ensuring a continuous, stable oxygen supply around the clock; during routine maintenance, any single module can be isolated for shutdown servicing while the remaining units operate at full capacity, preventing oxygen shortages or production halts in glass furnaces or bottle-blowing lines and guaranteeing uninterrupted glass production.

Standardized, fully automated glass production workflow

1. Assembly Pre-inspection: Verify that the housing of the aviation aluminum-magnesium alloy adsorption module is free from corrosion, that the pipeline sealing gaskets are intact, and that the control signal lines are properly connected and secured; 

2. Full-unit Power-On Wake-up: Initiate the main control industrial intelligent system to automatically perform comprehensive self-checks for all modules' air tightness and operational status; 

3. Peak-Shifting Alternating Oxygen Generation: The system schedules each adsorption unit to cycle through adsorption and regeneration phases in shifts, producing stable industrial-grade oxygen with a specified concentration within 3 minutes; 

4. Continuous Stable Oxygen Supply: Once oxygen concentration and output pressure meet requirements, oxygen is automatically delivered to all glass melting furnaces and bottle-blowing channels; the system activates or deactivates idle modules based on real-time oxygen consumption for energy-efficient operation; 

5. Single-Module Isolated Maintenance: For maintenance of any module, the system isolates the corresponding unit with a single click while maintaining normal oxygen supply to the remaining modules; upon completion, parallel connection enables full-load operation with another click.

Application scenario

1. Glass melting kilns, high-temperature combustion furnaces with oxygen-enriched combustion supply gas, improve the stability of furnace temperature and optimize combustion efficiency.

2. Continuous industrial oxygen supply for automatic glass blowing production lines for glass bottles and glassware.

3. Continuous forming and blowing processes for daily-use glass, art glass, borosilicate glass products.

4. High-temperature production lines for special glass, high-boron silicate glass, and photovoltaic glass with enhanced oxygen-enriched combustion.

5. Oxygen supply facilities for glass products in glass factories, unified oxygen supply system for multiple glass blowing production lines in the entire factory.

6. Long-term oxygen-enriched combustion production lines for glass building materials and hollow glass products with automation.

FAQ

Q1: What is the oxygen generation principle adopted by this Modular Oxygen Generator for Glass Blowing?

A: It adopts the industrial lithium-based molecular sieve pressure swing adsorption technology, which relies on the difference in nitrogen-oxygen molecule adsorption rates. It pressurizes to adsorb nitrogen and produces high-concentration oxygen-rich gas. The modules automatically release pressure for regeneration and continuously supply industrial oxygen.

Q2: Will the maintenance of a single module affect the continuous production of the glass kiln?

A: No. It supports one-click isolation maintenance for a single module. The other modules operate at full capacity normally, maintaining stable oxygen supply throughout the process, avoiding risks of glass production line shutdown, production halt, and oxygen interruption.

Q3: How long after startup can qualified industrial oxygen with the required concentration be produced?

A: After the entire machine completes self-checking, it can produce oxygen-rich industrial gas that meets process standards and has stable concentration approximately 3 minutes later. It can quickly meet the gas supply requirements of the glass furnace.

Q4: What is the material of the adsorption module on the body and how is its corrosion resistance?

A: It uses an aviation aluminum-magnesium alloy adsorption module shell. It has excellent corrosion resistance. During daily inspection, it is necessary to confirm the integrity of the shell and the condition of the sealing gasket to ensure long-term stable operation.

Q5: Can the equipment automatically adjust its operation according to the gas consumption load of the glass production line?

A: Yes. The intelligent control system monitors the gas consumption and automatically starts idle modules for off-peak rotation operation. It supplies gas on demand and realizes energy-saving operation mode.

Q6: Can it provide uninterrupted and stable oxygen supply 24/7?

A: Yes. Multiple adsorption modules are completed by the intelligent control system in shifts to complete the adsorption and regeneration processes. It provides continuous circulation of gas supply 24 hours a day, suitable for the long-term continuous production of the glass furnace.

Q7: What basic checks need to be done before daily startup?

A: Check if the aviation aluminum-magnesium alloy module shell is corroded, if the pipe sealing gasket is intact, and if the control signal lines are securely connected. After confirming everything is correct, power on the entire machine and start self-checking.

Technical specifications